Mass. towns putting solar panels on old landfills

For decades, Canton residents hauled their trash to the local landfill. Then, 25 years

ago, it was capped, covered with a lining and buried under a layer of soil and grass.

The land lay unused until last year, when the town decided to turn the former dump into

what officials say will be the largest solar array in New England.

Across the state, dozens of other cash-strapped communities are also hoping to install

solar panels on their landfills. Massachusetts, which requires utilities to purchase a

percentage of power from renewable sources, is hoping to spark a national trend.

Victor Del Vecchio, chairman of Canton's Board of Selectmen, said the town began

accepting bids for the solar project last year after it decided that plunking panels on

the landfills made sense. He said that over the next 25 years, the project could

generate up to $70 million for the town from a combination of new revenues and energy

savings.

"From our perspective, it's a no-brainer," he said.

Southern Sky Renewable Energy, the company that plans to install the 24,000, three-foot

by five-foot panels, is also hoping to cash in. The panels are expected to generate up

to 5.6 megawatts of power by 2012, making it the largest installation in the region.

Southern Sky Managing Director Frank McMahon said the project is the company's first on

a landfill.

"We're hoping to start construction in late spring, based on snow and a final agreement

with NStar," said McMahon, referring to the utility that will buy the power.

The key to the project's finances is the state's Solar Renewable Energy Certificates

program, established to help the state reach a goal of producing 250 megawatts of solar

power by 2017. The state is currently producing about 76 megawatts.

Massachusetts requires utilities to purchase at least 6 percent of their power from new

renewable energy sources in order to boost the state's reliance on "green" energy.

Solar renewable energy certificates are one way of helping increase those energy

sources.

Under the program, solar projects generate one solar credit for each megawatt hour.

Those credits are then sold at auction to utilities that need them to help meet their

renewable goals.

To guarantee the value of the credits, the state sets a minimum of about $285 for each

credit, although the price can rise as high as $550.

A one megawatt project can produce about 1,140 megawatt hours of power a year. If those

1,140 credits were auctioned at the minimum of $285 each, that would translate into

nearly $325,000 in credits annually.

Energy Secretary Richard Sullivan said the certificate program puts Massachusetts ahead

of other states.

"There is an enhanced value for producing solar energy," Sullivan said. "It really

makes Massachusetts the leader."

Other communities are also working to put their capped landfills to use.

Fairhaven officials are working with New Jersey-based Blue Sky Power to install a

smaller array of panels on their old landfill. That array is designed to generate up to

600 kilowatts of power.

Jeffrey Osuch, the town's executive secretary, said part of the energy could help

supply power to a nearby middle school or could be fed directly into the NStar grid.

Osuch said capped landfills have turned out to be a prime location for solar panels

since they tend to be raised, can't be built on and have to be clear of trees to

protect the integrity of the lining.

"Once you cap and close them, they have a tendency to look like a mini-pyramid," he

said. "You don't have any trees or building shadows."

The town of Greenfield is following a similar model. Last year, the town put out a

request for proposals to build a two megawatt solar project on their former landfill.

Sandra Shields, Greenfield's public works director, said that as part of the deal, the

town will be able to buy the power at a reduced rate. She said the town hopes to save

up to $275,000 in electricity costs a year out of annual budget of about $41 million.

Shields said the two megawatts produced by the solar panels would be enough to power 40

percent of all the public buildings in the town, including schools and streetlights.

She said building is expected to start on the project "as soon as the weather breaks."

Although Massachusetts has been more aggressive in using its laws and regulations to

encourage solar power, the trend toward building solar arrays on landfills or so-called

"brownfields," industrial and commercial sites that may be contaminated, is starting to

catch on.

Axio Power, the company building the Greenfield project, is also working on solar

projects on landfills or brownfields in California and Hawaii. One of its first

projects was on a landfill in Colorado.

Paul Curran, chief development officer for California-based Axio, said landfills

present a unique technical challenge because the solar panel supports can't be driven

into the ground.

Unlike a house that requires a foundation, he said, the shape of the solar panels makes

them vulnerable to being lifted up in a strong wind.

"What you want to do is weight them down," he said. "On a landfill, you simply build

them on concrete blocks."

SolidWorks Enables The Development of A New Generation of Solar Panels

US based Solar Infra Inc have announced that they chose 3D design software SolidWorks as a key development and analysis tool whilst collaborating with industry partners in the development of solar panels that would extend the reach of clean, renewable energy.

SolidWorks is a leading 3D design software that is used over one and a half million engineers around the world. SolidWorks not only enables engineers to create virtual models of a design concept but can also simulate its assembly, analyse its performance when in use, analyse it's strength, generate engineering data and even produce photo-realistic images of the final design.

Until now, standard solar arrays have usually only been installed 25 miles inland from the coast because of wind, humidity, and salinity exposure. Deep mountain snows and searing desert temperatures have also limit solar module placement. Working with Sandia National Laboratories and a DC-to-AC inverter manufacturer, the California company embarked on an effort to revolutionize the solar industry through the development of the Solar Infra AC-Enabled (ACE) solar module, a rugged module system with internal DC-to-AC inversion.

"The first step was choosing a design environment," said Elise Moss, Mechanical Engineer. "This project required iterations through which my chief scientist and I would create design concepts and work with specialists at Sandia to analyze performance within extreme environments. The SolidWorks integration between CAD and FEA (finite element analysis) was of critical importance to us."

SolidWorks is distributed and supported by Cambridge based Innova Systems in the UK. Innova also provide extensive training services, helping companies adopt the technology quickly and effectively.

"This US based company was able to save time and money during development because they could do it all in software, using simulation to test their concepts instead of building prototypes," said Mark Bradford, Managing Director at Innova. "Using this approach, they estimated that they easily saved $100,000 on the development of their new product, we have seen many similar project successes in the UK."

In addition to helping reduce development costs, SolidWorks solutions help Solar Infra realize manufacturing savings and other business efficiencies. Using photorealistic renderings created in SolidWorks software allowed Solar Infra to begin marketing prior to production.

"They were able to use renderings to create data sheets pre-prototype, which allowed them to seed the market and get the word out on this exciting extension of solar potential. Again, this is a common benefit of using SolidWorks. It is definitely a powerful business tool as well as world leading design tool."